Minimum Bend Radius Aluminum Sheet

The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications.

Minimum bend radius aluminum sheet. Sheet metal bend radii if these guidelines are not followed more research and or some form of analysis may be requried. Table 1 preferred recommended 90 degree bend radii for various sheet metals. In steel between 0 5 and 0 8 in. The minimum bend radius data shown in these charts is measured to the inside of the bend.

We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts. It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii. Bend radii minimum bend sizes. The problem with bending too tightly.

Use this document to choose values that are both manufacturable and meet your needs. Aluminum where necessary 5052 h32 may be bent to 1t and 6061 t6 to 1 1 2t. If a piece of material is bent too tightly problems can occur. But for harder materials e g.

Crca inside bend radius equal to 0 65 times of sheet thickness is also enough. Per the aluminum association inc. Recommended minimum bend radii for 90 degree cold forming of sheet plate temper 1 64 in. It is possible to choose other bends if you require but additional lead time and tooling charges may apply.

Recommended minimum bend radii for steel and aluminum. Minimum inside bend radius for sheet metal recommended inside bend radius for sheet metal parts should be equal to material thickness. The minimum inside bend radius is even larger when bending with the grain. Aluminum minimum bend radii for 90 degree cold forming of sheet and plate.

The minimum bend radius for aluminum when working with aluminum over sheet metal several variables need to be considered. Thick grade 350 and 400 may have a minimum bend radius of 2 5 times the material thickness when transverse bending while longitudinal bending may require a minimum bend radius that s 3 75 times the material thickness see figure 1. Radii for various thicknesses expressed in terms of thickness t. Aluminum is typically thicker and stronger and requires more force to bend as well as consideration of edge conditions and punch nose radii.

O 0 0 0 1t 1t 1t 11 2t 2t t4 0 0 1t 11 2 t21 2 3t 31 2t 4t t6 1t 1t 11 2t 21 2t 3t 31 2 t41 2 5t.